OUR SERVICES
Diverse solutions tailored to your every need
At CAV Design Solutions, we take ideas and transform them into precise, fabrication-ready designs. Using CAD, we create 3D models, detailed shop drawings, DXFs, and full documentation to ensure your project is built right the first time.
Our drafting services cover:
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Concept to CAD – turning sketches and ideas into accurate 3D models
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Shop Drawings & Documentation – providing fabricators with the details they need
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BOMs & DXFs – simplifying the manufacturing process with clear, structured outputs
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As-Built Drawings – capturing what was actually delivered for compliance and future modifications
Whether it’s a complex structural design, custom machinery, or a bespoke prototype, our design and drafting work focuses on accuracy, efficiency, and buildability, reducing errors and saving you time and cost in fabrication.
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Engineering is at the heart of everything we do at CAV Design Solutions. With a foundation in mechanical and structural engineering, we apply first-principles thinking and advanced simulation tools to validate, optimise, and future-proof every design.
Our engineering services include:
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Finite Element Analysis (FEA) – stress, strain, and load testing to confirm performance under real-world conditions
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Structural Calculations – ensuring compliance, safety, and durability across materials and assemblies
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Design Optimisation – refining concepts to reduce weight, cost, and complexity without compromising strength
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Problem-Solving – tackling complex or unique engineering challenges that demand innovative thinking
By combining engineering accuracy with practical experience, we deliver solutions that are not just theoretically sound but also ready for fabrication, installation, and long-term use.
Whether it’s a heavy-duty boat transport trailer, an industrial access platform, or a custom prototype, our engineering process ensures your project meets the highest standards of performance and safety.
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Not every project starts with a blank page. At CAV Design Solutions, our reverse engineering services allow us to recreate, refine, and improve existing parts or assemblies when original drawings or models are unavailable.
Our reverse engineering process includes:
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Inspection & Measurement – using precision tools and 3D scanning to capture exact dimensions
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CAD Model Creation – developing accurate 3D models ready for modification or reproduction
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Design Enhancements – improving on the original with material changes, strength optimisation, or performance upgrades
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Manufacture-Ready Outputs – supplying shop drawings, DXFs, and BOMs to streamline fabrication
We’ve applied this service across industries—recreating obsolete automotive components, producing custom Harley Davidson parts, and restoring industrial machinery that needed modernisation.
With reverse engineering, we don’t just copy, we add value, ensuring the end result is more durable, efficient, and fit for purpose than the original.
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Some projects don’t fit into a standard category—and that’s where we excel. At CAV Design Solutions, we specialise in bespoke designs tailored to unique challenges, whether that means a one-off prototype, specialised equipment, or creative consumer products.
Our custom design services include:
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Prototypes & One-Off Builds – from sketches to manufacturable designs that test new ideas
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Specialised Equipment – solutions designed around specific site or industry requirements
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Architectural & Consumer Products – unique builds such as fire pits, balustrade rigs, and custom fixtures
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Motorcycle & Automotive Mods – customised Harley Davidson parts, axle caps, extended controls, and more
With every custom project, we focus on function, innovation, and craftsmanship delivering something that not only works but also stands out. Whether you need a complex industrial solution or a show-stopping personal build, we make it possible.
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At CAV Design Solutions, we don’t stop at drawings—we take projects from concept through to completion. Working closely with our trusted fabrication and installation partners, we ensure your design is delivered exactly as planned, with no compromise on quality or fit.
Our fabrication & install services include:
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Material Selection & Cutting – choosing the right materials and preparing them with precision
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Welding & Assembly – building components to exact specifications
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Quality Assurance (QA) – thorough checks to guarantee compliance and accuracy
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Onsite Installation – ensuring seamless fit, finish, and safety on location
By managing the handover between design and fabrication, we eliminate costly errors and delays. From architectural steel frames to industrial platforms and custom builds, we make sure what’s on paper is what you get in reality.
With CAV Design Solutions, you gain an end-to-end partner who can design, fabricate, and deliver—saving you time, money, and headaches.
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